Understanding Injector Test Bench Data and Its Impact on Engine Performance

0445110253 test

Leak Test (LEAK TEST)

The leak test checks for potential leaks in the control valve, high-pressure seals, and nozzle cap. Detecting and resolving leaks ensures proper injector functionality and prevents fuel loss.

Maximum Injection Quantity (VL)

This test measures the maximum fuel delivery:

  • Too High: Leads to excessive smoke and high fuel consumption.
  • Too Low: Causes poor acceleration and reduced engine power.
  • Adjustment: Ensure individual injector deviations are within 6 mm³/HH. This is primarily adjusted using nozzle lift shims.

Medium-Speed/Emission Point Injection Quantity (TL/EM)

This validates injection characteristics:

  • Too High: Causes excess smoke and emissions.
  • Too Low: Results in weak acceleration.
  • Adjustment: Includes nozzle spring shims, armature stroke, lift shims, and solenoid valve spring shims.

Idle Injection Quantity (LL)

This measures fuel delivery during idle:

  • Too High: Leads to smoky idle and rough engine running.
  • Too Low: Causes stalling and difficulty starting.
  • Adjustment: Nozzle spring shims ensure uniformity within 2 mm³/HH.

Pre-Injection Quantity (VE)

This test determines the fuel delivered during pre-injection:

  • Too High: Leads to engine knocking and smoke.
  • Too Low: Results in increased noise, poor starting, and weak acceleration.
  • Adjustment: Solenoid valve spring shims help maintain uniformity within 0.5 mm³/HH.

If you need quality adjusting shims, please visit BOSCH shims list.

If you need more repair suggestion, please visit our repair blogs.

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Toni Tao

Hi, I’m Toni Tao, a manager at ERIKC Diesel. I have more than 10 years of experience and focus on providing quality diesel parts and great service to customers worldwide.

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